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FFE – Falling Film Evaporator

Gentle Evaporation. Maximum Efficiency. Minimum Thermal Impact.

Falling Film Evaporator
Overview

Evaporation with Controlled Thermal Exposure

Zen’s Falling Film Evaporator (FFE) is engineered for the efficient concentration of low-viscosity, heat-sensitive liquids. The liquid flows downward as a thin film on the inner walls of heated tubes, allowing rapid heat transfer with minimal product degradation.

Gravity drives the flow while vapor is separated and collected. This design is particularly effective for maintaining the quality of temperature-sensitive products and minimizing fouling.

Key Features
  • ✔️ Short residence time and low hold-up volume
  • ✔️ Minimal thermal degradation of sensitive products
  • ✔️ Ideal for high-throughput, continuous operations
  • ✔️ Customizable multi-effect configurations
  • ✔️ Compact and modular skid-mounted design
Applications

Thermal Separation Across Industries

FFEs are widely used in the chemical, pharmaceutical, and food industries for continuous evaporation and concentration. Common applications include:

✔️ Concentration of APIs and herbal extracts

✔️ Recovery of solvents in chemical processing

✔️ Evaporation of water from process streams

✔️ Concentration of effluents and wastewater

Why Choose Zen

Zen’s Experience in Falling Film Systems

  • ✔️ Precision design of tubular heat exchangers
  • ✔️ Seamless scale-up from pilot to commercial plants
  • ✔️ Integrated vapor-liquid separation units
  • ✔️ Advanced instrumentation and automation support
  • ✔️ Delivered across chemical, pharma, and food sectors
  • ✔️ Energy-optimized multi-effect systems available

Need high-throughput, low-impact evaporation?

Zen’s FFE systems deliver reliable performance for the most sensitive operations.

Get In Touch

07, Udaya Vensar, Road No.1, Jubilee Garden, Kothaguda, Hyderabad, India

enquiry@zengroupindia.com

+91-8712637772