PFC – Plug Flow Crystallizer

Uniform Crystals. Continuous Operation. Reliable Performance.

Overview

Continuous Crystallization with Precision

Zen’s Plug Flow Crystallizer (PFC) offers continuous, scalable crystallization for APIs, intermediates, and fine chemicals. It ensures narrow particle size distribution, reproducibility, and efficient solid-liquid separation.

Key Features

✔️ Continuous plug flow operation for uniform crystal growth
✔️ Temperature-controlled zones for optimal nucleation and growth
✔️ Sanitary design with CIP/SIP options
✔️ Suitable for GMP environments and validated processes
✔️ Available in jacketed glass or stainless steel variants

Applications

Precise Crystallization for High-Value Products

The PFC is ideal for applications requiring precise control over particle formation and purity. It enables scale-up from lab to commercial production while maintaining consistent quality.

✔️ API and intermediate crystallization

✔️ Purification and solid-phase separation

✔️ Controlled cooling crystallization

✔️ High-purity batch replacement with continuous mode

✔️ Narrow particle size distribution for formulation needs

Why Choose Zen

Zen’s Expertise in Continuous Crystallization

✔️ Tailor-made crystallization skids for pharma and chemical clients
✔️ Proven experience in scaling from lab to pilot to production
✔️ In-house design and fabrication of crystallizers and accessories

✔️ Optional integration with filtration/drying systems
✔️ Real-time process monitoring and automation
✔️ Delivered to GMP and regulatory-compliant standards

Need precision crystallization for your product?

Zen’s PFC systems deliver control, consistency, and scalability — tailored to your process.

Get In Touch

07, Udaya Vensar, Road No.1, Jubilee Garden, Kothaguda, Hyderabad, India

enquiry@zengroupindia.com

+91-8712637772

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